Gator Base

Under license from Brock International – U.S. Patents Nos. 8,662,787; 8,827,590; and patents pending

Gator Base

Evolution in Base Technology
Save Time. Save Labor. Save Money

For Concrete Pavers,
Porcelain Tiles and Natural Stones

Case Study

Work less & make more money!

  • Save 6 inches of needless excavation
  • Save 6 inches of crushed stone
  • Save the cost of truck and driver on the road
  • Save on costly dumping fees
  • Save wear and tear on machinery
  • Save on labor costs
  • Save overall installation time
  • Increase profit


  • Built to Last
  • Better Load Transfer
  • Better Freeze and Thaw Protection

The Homeowner Advantages

  • Less destruction on property during installation phase
  • Reduce the chance of paver movement
  • The interlocking Gator Base panels transfers the load
  • The perfect product for hard to access areas
  • Jobs are completed 20% faster than traditional way
  • Gator Base is made of durable engineered material it will last forever
  • Edge restraints are fastened directly to the Gator Base, with Gator Screw, this prevents lateral movement of the pavers
Gator Base System Vs Traditional Way


Gator Base Unit

  • Equivalent to 288 lb (130 kg) of crushed stone
  • Replaces 6 in (15 cm) of compacted crushed stone
  • Evacuates water through the channel
  • Manufactured using lightweight high-density polypropylene
  • Environment-friendly and 100% recyclable
  • Extremely durable, will not degrade in the ground
  • Designed with a tongue and groove system
  • Gator Base Insulation has an R-Value of 3.6 (per inch thickness)
  • Will significantly reduce the number of freeze and thaw cycles

Final dimensions at installation:

23.5 in x 35.5 in = 5.79 sq ft, ¾ in thick, weight = 1.32 lbs each
59.7 cm x 90.2 cm = 0.54 sq m, 19 mm thick, weight = 0.6 kg each


10 units per pack
12 packs per pallet
120 units per pallet

Gator Base Coverage


Gator Base is environmentally friendly, engineered to return water to the native soil due to the evacuation channels incorporated in the Gator Base panel. It will never leach chemicals or degrade in the native soil for over 100 years.

Gator Base Lock

Better load transfer

Gator Base Load Transfer

One Gator Base panel is equivalent to 6˝ of crushed stone. The interlocking panels distribute all dynamic loads to a very wide area practically eliminating any pressure on the ground.

Better freeze and thaw protection

Gator Base Freeze and Thaw Protection

One Gator Base panel acts like 15.7" (40 cm) of crushed stone as a thermal blanket. It is 3 times more effective than crushed stone as an insulator thus significantly reducing freeze and thaw cycles.

Technical Report
Gator Base Strength


Gator Base Strength


1 Gator Base® Mechanical Resistance

Alliance Designer Products Inc. has introduced to the market a revolutionary technology that will save 30% of time, labor and money when installing concrete pavers, natural stones or porcelain tiles.

With the new Gator Base® panel, you can save 6 inches of extra excavation, long hours for installation and the transportation of tons of aggregate.
This technology exhibits the polypropylene memory characteristics and allows the material to retain its original shape. Alliance Designer Products Inc. is now using this technology in their Gator Base® panel for the hardscaping industry.

An exhaustive and serious evaluation was made in collaboration with the Université du Québec’s engineering institute (ETS), in the laboratory of their Pavements and bituminous materials department, in order to characterize compare the Gator Base® panels to a traditional method of paving stone installation with aggregate.

2 Gator Base® Thermal Insulation

Since the Gator Base® panels have a high thermal resistance (it would take nearly 15.7 inches (40 cm) of 0-3/4” (0-20 mm) dry stone, compacted to a porosity of 20% to equal the insulation provided by a single layer of Gator Base® panels), it can be assumed that there would be better frost protection with the Gator Base® than with the usual additional 6-inch (15 cm) aggregate base. In this case, similar movement for both of these systems would be observed after freeze-thaw cycles. The system with the Gator Base® panels works best pedestrian applications such as for patios and walking paths made with concrete pavers, natural stone or porcelain tiles . The subgrade soil should be compacted to at least 95% of the modified Proctor density; a geotextile fabric is needed on top of the subgrade and a compacted layer of sand should be used to ensure a smooth and uniform surface.

3 Gator Base® Drainage Features

The results obtained during the “Bench test” study on a concrete paver system with a granular base (standard 6 inches of aggregate), versus the Gator Base® panel as a base are very interesting. The main reason for using gravel aggregate (crushed gravel) in the traditional method is to allow for water drainage, which prevents frost from heaving your pavers. For proper drainage, each Gator Base® panel is equipped with channels for water evacuation along a 1° slope as well as 5 drainage holes per 16 sq. in. Also, every Gator Base® panel (1.32 lb) will replace 288 lb of compacted aggregate. When using Flexlock Ultra Polymeric Sand, water will run off the paved surface if a minimum of 1° slope is respected.

University Report

Conclusions from results obtained by ÉTS* when comparing Gator Base system versus traditional granular base system.

• Gator Base can replace a traditional granular base.
• Gator Base is equivalent to a traditional granular base under static and dynamic loads.
• There would be much better frost protection with Gator Base system.
*École de technologie supérieure (or ÉTS) is part of the Université de Québec.

Gator Base Usage Scenarios

In areas with easy or difficult access

– Hills
– Limited access
– Stairs
– Tight work spaces
– Narrow alleys
– Small or large projects

In restricted construction zones

– Where material storage is prohibited in streets

Where construction speed is critical

– Easy to use, install and transport
– No industrial equipment needed
– 20% savings in labor costs

Saves time and money

– 50% savings in material removal
– Higher profit margins
– Savings on expensive cost of material disposal

Installation Instructions

Installation Step 1

Step 1

STEP 1 • Excavation of the New Gator Base Area
Total excavation will be done as follows - Total depth will be determined by adding the following elements depths: Geotextile Gator Fabric GF 4,4, compacted bedding sand’s final height (1/2 in [13 mm]), Gator Base (3/4 in [19 mm ]), and paver’s height. • Total excavation width should be 6 in (15 cm) wider on each side than the final paved area. This excavation could be done using a shovel or excavator • Prior to excavating, check with local utility services to ensure digging does not damage underground pipes or wires.

Installation Step 2A Installation Step 2B

Step 2

STEP 2 • Levelling and compacting of the subgrade
A • Once excavation is completed, level the excavated area using a rake or shovel. • Ensure a slope of at least 1 degree away from any structure, such as a house.

B • The native soil needs to be prepared and compacted in the same way that one would prepare a traditional base installation, using a hand tamper or plate compactor. • This area should be as smooth as possible to get rid of high or low spots within about 3/8 in (10 mm). • Using a string level (stakes and a string line), tie the string to the stakes to establish level according to which the final slope will be measured (minimum of 1° to the desired final paver level). • Once the final level is achieved, proceed to step 3.

Installation Step 3A Installation Step 3B

Step 3

STEP 3 • Addition of geotextile (non-woven Gator Fabric GF 4,4) levelling and compacting the sand
A • Lay down the geotextile non-woven Gator Fabric GF 4,4 and cover the complete excavated area and side.

B • Spread an even layer of sand to a depth of 3/4 in (19 mm) over the Gator Fabric GF4.4. The use of ASTM No.9 stone is also accepted method of installation. • To obtain a perfect 3/4-in (19 mm) sand layer, use two 3/4-in (19 mm) pipes with an equal distance of 4 to 6 ft (1.22 to 1.83 m) over the Gator Fabric GF 4.4 and fill the surrounding area with sand. Using a straight board, level the sand relatively to the pipes. • When removing the pipes, fill in the empty gaps. • Remember that levelling and compacting the sand will be the last step prior to installing the Gator Base. The layer of sand will be compacted to a final thickness ½’’ (13mm). To ensure an easier and better compaction of the sand, hydrate the sand prior the compaction.

Installation Step 4

Step 4

STEP 4 • Installation of the Gator Base
Make sure to install the Gator Base on the extended excavation area (total excavation should be 6 in [15 cm] wider on each side than the final paved area). • Start laying the Gator Base units according to a staggered pattern while ensuring locking of the tongue & groove system. This will guarantee the panels’ stability when the pavers or slabs are laid down. • Trim any visible curves or protruding angles using a utility knife.

Installation Step 5

Step 5

STEP 5 • Installation of pavers and Gator Edge
Lay the pavers directly onto the Gator Base according to the selected pattern. • (Adding a second layer 1⁄2” (13 mm) of loose bedding sand on top of the Gator Base is also an accepted method of installation.) • Use a rubber mallet to adjust the pavers. • Make sure the Gator base is 6 in (15 cm) wider on each side than the paved surface. Install Gator Edge on the Gator Base, making sure it rests firmly against the pavers. A Gator Base Anchor screw will be driven into every second hole to maximize lateral support of the Gator Edge.

Installation Step 6A Installation Step 6B

Step 6

STEP 6 GATOR MAXX G2 Installation steps (for a new paver surface)
A • Spread GATOR MAXX G2 with hard-bristle broom. Make sure the GATOR MAXX G2 completely fills the joints. Do not use other materials in the joints. Leave a layer of GATOR MAXX G2 on the surface to aid in the vibrating and consolidation of GATOR MAXX G2 into joints.

B • Vibrate the GATOR MAXX G2 into the paver joints using a vibratory plate compactor. A rubber pad is recommended. A roller compactor is best for slab installation. Joints should be filled up to 1/8 inch (3 mm) below the top of the stone or 1/8 inch (3 mm) below the chamfer. It is best to compact in several directions to ensure there are no air gaps or voids in the joints. Repeat steps 1 and 2 to ensure joints are filled and consolidated. Narrow joints require more care to completely fill.

C • Sweep off excess GATOR MAXX G2 from the paved surface, first with a hard-bristle broom, then a soft-bristle broom. Take care to leave the height of the polymeric sand at least 1/8 inch (3 mm) below the top of the stone or 1/8’’ (3mm) below the chamfer of the paver. D • Activate GATOR MAXX G2 by showering 30 sq.ft. (3 sq.m.) section for 30 seconds, starting at the lowest point. Once all the sections are activated, rinse off any debris that is on the total paver surface.

For Concrete Pavers

Gator Base Equivalence Diagram

For Natural Stones

Gator Base Equivalence Diagram
Gator Tile System